The production line with an annual production capacity of 40,000 tons and a factory area of more than 10,000 square meters can hardly see people; dense material boxes are either loaded or unloaded, flowing and flowing, fast and accurate...Into the Anhui Province Maanshan City Ruitai Ma Steel New Material Technology Co., Ltd. (hereinafter referred to as "Ruitai Ma Steel") intelligent digital production workshop, check it out.
The predecessor of Ruitai Ma Steel New Material Technology Co., Ltd. was established in 1958. It covers an area of 190,000 m2 and has a fixed asset net worth of 34.76 million yuan. It is a national key refractory production enterprise, designed for metallurgy, nonferrous metals, petrochemicals, cement, The glass industry and other thermal furnaces provide a range of shaped and unshaped refractory products.
In the era of rapid development of the Internet, traditional industries need the "wisdom" of "implantation" to bring efficient and convenient management to the future. From 38 people to 9 people, the automation and intelligent transformation of the same production line will bring more than a sudden decrease in the number of people; let the algorithm replace the decision-making, so that the best choice can make a powerful decision, which will become the future enterprise under the "Internet +" model New way...
Ruitai Ma Steel Factory
Maanshan Ruitai Masteel Transparent Factory is led by Weilu, and Schideron assists the edge-end access construction. Through the central control host and IOT DMS (Everything Middleware Platform), the entire project's photovoltaic energy consumption system, park attendance, park road More than 40 subsystems and equipment such as gate, PMS engineering production management system, NC system, WMS warehouse management system, etc. are connected to make the production and operation of the factory transparent and intelligent.
▎Schideron powerful Xendue IoT framework can quickly access heterogeneous systems
Through the connection of the photovoltaic energy consumption system equipment in the factory of Schideron's edge central control, it is convenient for the management personnel to grasp the energy consumption status in real time, assisting the decision analysis, and making the decision more accurate and scientific.
▎ Tencent Welink platform (Welink) system docking architecture diagram
▎ PMS (production control system)
“You have a message that is not processed. "When the manufacturing department of Ruitai Ma Steel clicked on the information of PMS (production management and control system), what was presented was a complete order information chain-the order quantity provided by the marketing department and the recommended delivery date, technology quality department The analysis of the formula technology, the type and quantity of raw materials calculated by the purchasing department, etc.; the manufacturing department only needs to push the order to the branch in time, and the system will automatically generate the planned production time and production equipment in the monthly plan of the branch Information, and then feed it back to the marketing department; when the data from all departments is fed back, the marketing department can grasp the actual delivery date of the product. These cumbersome steps are now almost daily.
▎WMS (Warehouse Management System)
From the time when the raw materials enter the factory, the product's exclusive QR code is automatically generated until it is handed over to the user. The entire product production cycle has a full process of identity authentication. "Traditional systems may be more focused on the production process. The transparency of the transparent factory' even includes financial data. Every minute of electricity consumed by production can be automatically converted from the "transparent factory", which is completely broken." Information Isolated island".
Schideron Fog DMS middleware fog computing platform (IOT DMS)
▎ NC (large enterprise management and e-commerce platform)
In this project cooperation, Schideron brought a new IoT docking technology. The comprehensive use of the latest Internet technology, cloud computing technology, mobile application technology, etc., provides a new support for group companies to meet the requirements of compliance applications and innovation needs, as well as personalized configuration, integration, implementation, operation and maintenance, management integration Large enterprise management and e-commerce platforms continue to help group companies innovate management models, lead business changes, and achieve long-term development goals.
Tencent Micro-Ling Operations Management Platform (BIM 3D model)
It is an inevitable choice for traditional manufacturing enterprises to "graft" the intelligent transformation of the traditional manufacturing industry with "Internet +" thinking. “After automation and intelligent transformation, the company’s production capacity and productivity have doubled. Through the construction of a “transparent factory”, Ruitai Ma Steel has opened up the company’s information flow (from the equipment layer to the management and management layer) Heterogeneous data is collected on the micro-platform platform. Through the application of new technologies such as intelligent robots, cloud computing, big data analysis, and digital twins, it solves the pain points in the industry such as low quality and low efficiency, insufficient innovation ability, and difficulty in tracking products, so as to reach the production equipment network. Data visualization, production data visualization, production process transparency, and unmanned production sites.